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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
ST2, Make Lean Management Comes True!
ST2 combines step-tool grinder, grinding wheel dresser, grinding machine, and automatic inspection machine into one station.
1) 6-set trays with automatic robot loader.
2) Automatic online visual measurement.
3) Travelling steady U Axis to ensure rigid support for long tools.
4) Automatic grinding wheel measurement.
5) 20-station automatic grinding wheels changers.
6) Touch panel with user-friendly interface and software.
7) Automatic grinding wheel dresser.
8) Online automatic tolerance compensation system.
LIWIN residence elevator has a 10-year national patent. This product can effectively reduce the installation space and maximize the efficiency of the cabin space. The door not only can be up to 100 cm in width and is suitable for all kinds of residences, bnt also equipped with high-efficiency dedicated host, with the control system of microcomputer technology, showing the most energy-efficient and most comfortable running quality. With the technology of this elevator, the company is leading the industry, challenging the highest standards in the industry, continuous research, continuous innovation, providing consumers with the safest elevators, and demanding the most comfortable and the most beautiful ride. The safety device is fully compliant with Taiwan's CNS regulations. And many years ago, Liwin obtained three international certifications such as ISO-9001, 14001 and OHSAS-18001, which is the most exquisite, safest and highest quality residence elevator in the elevator industry.
SP-5000P, equipped with an 18,000 rpm high-speed spindle which can accelerate and decelerate in seconds, is developed for providing excellent machining performance for aluminum alloy parts. The column and bed are designed with box structure to improve structural rigidity and reduce precision error caused by thermal distortion. To reach high-accuracy and high-rigidity, SF-5000P applies a roller type large-sized linear guideway. The two-axis tilting and rotary table, with high speed double DD motor drive, can process at all complex angles. High-precision tapered positioning pins ensure stability of the APC and powerful clamping force during machining. SF-5000P adopts the latest generation Siemens controller 840D sl which is more convenient and user-friendly. Siemens controller 840D sl increases operational agility, as well as completes complex and larger angle machining. The overall effect is intensive engineering to achieve the best performance of five-axis machining.
Compared to other technologies, FBR-Fenton is a high efficiency and lower operation cost technology. The by-product is crystal instead of sludge could reduce the cost of sludge treatment and could be recycled and recovered as magnet production or adsorption materials of phosphate and arsenic removal. It’s a friendly technology to our environment.
To achieve a stable condition of crystal producing, the construction and the components are unique designs. And the reactor is made of SUS316L to resist the erosion from wastewater. The operation of system is developed from manual operation to automatic operation with PLC design with the quality of wastewater, operation parameters, dosing system., etc. The design of software and hardware of FBR-Fenton is complicated and hard to copy and produced.
FBR-Fenton technology will be more competitive when the regulation of discharge becomes stricter.
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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The new Pai Lung T-series single jersey knitting machine which inherits from our glorious past design, and also adopted with innovative changes, will bring it’s user a fresh mind and higher profit.
Lowering abrasion and rising running speed are the two unavoidable factors concerning to the production capacity. Breakthrough the old edges, the new Pai Lung T-Series design let sinker moves along with the upper part of cylinder. At the same time, as the abrasion decreased, it also helps to prolong sinker life, and machine with higher speed.
With new sinker design, the height of sinker ring can be lifted and create larger space between sinker ring and cylinder cam holder. This reduces cotton debris gathering and lower the frequency to clean the machine. helps to keep machine lower temperature .
Moreover, the machine equipped with 4 tracks which can knit plain fabric and use 4 track cam arrangements for more complicated quasi-mini jacquard fabrics for modern sports and leisure garments.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
Is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. Suits any kind of fabric. The machine is a result of more than 18 years research and development. <br />
1.First and only one in the world. Many famous internationalbrand assigned their OEM factories to use this machine.<br />
2.Extreme Low Uni- Liquor Ratio:1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.<br />
3.Improve enterprise image.<br />
4.Reduce producing cost more than 65~75%, a 300kg machine can save producing cost at least USD125,000 for the Cotton with spandex knitted fabrics.<br />
5.Saves water, steam, energy, chemical consumes and effluent more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines. <br />
6.Shorten dyeing time<br />
7.Automatic control system:help achieving industry 4.0.<br />
8.Improve working place environment<br />
9.Widen applications range than traditional dyeing machine <br />
10.Open new areas of academic/industry research.
3W series are special purpose power chucks with innovative ball lock design for gripping tapered casting parts, with self-centering function. 3W can grip the work piece in radial direction and then pull down simultaneously. Gripping on forging or casting part with taper up to 20°, Jaw equalizing: 5° Max. Anti-dust , seal proof and easy to maintain.<br />
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3W is a power chuck with self-centering function<br />
Grip the work piece in radial direction and then pull down simultaneously.<br />
Gripping on forging or casting part with taper up to 20°<br />
Jaw equalizing: 5°Max.<br />
Anti-dust and Seal proof for cutting fluid, easy to maintain.<br />
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The 3W power chuck offers an optional on/off feature which allows an easy change from centralizing to compensating (3W-C). 3W-C can offered centralizing and compensating function.
MVS Miniature Pick Up Cylinder adopts a structure similar to double guide to avoid the rotation of cylinder and increase the stability during movement. In addition, anabsorber is installed inside the cylinder so that the cylinder can more closely fit the workpiece and increase its stability when sucking the workpiece. Besides, there is a buffer that can help achieve the effect of protecting the workpiece.
The pipeline fittings of the cylinders adopt an independent method, which can avoid the damage of the gas pipes due to the operation. The most important thing is due to Its volume is thin and light, which can be used in most of the arrays and narrow operating conditions, so as to increase productivity and efficiency.
*Industry leading 160 lm/W luminaire efficacy
*Low glare, high uniformity second optics available to meet CIE140/EN 13201-3-2015/BS 5489 P, C class requirements and G3 above glare rating for all kinds of roadways
*Luminaire ENEC Safety mark certified by TUV-SUD laboratory
*Easy grab by single hand
*5 secs tool-free quick access
*3.5kg light weight
*Passed the max. IK10 impact resistant rating, and IP66 waterproof tests. Provide the best outdoor reliability and durability
*Build in Sensor Ready technology LED driver with the ability for all kinds of IoT devices and Smart City applications
*Finless and elegant design to have the minimized aerodynamic resistance and optimized heat dissapation
*Products are compliant with RoHS, REACH directives
*98.4% WEEE recycling rate design for earth environmental sustainability
Rocker MF series “Magnetic Filter Holders” are designed with double-layer magnets to ensure the membrane is firmly placed between the funnel and support base. The user-friendly design allows one-handed operation and prevents possible twisting and tearing of the membrane. Patent detachable hose barb can connect the vacuum source directly and silicone pad” allows a direct connection to vacuum source and a flexible use with various kinds of vacuum flask and bottle without the limitation of using side-arm flask. Those 3 features actually meet users needs.<br />
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Moreover, the membrane guide helps user position the membrane quickly and accurately. And PES (Polyether sulfone) construction resistant to a wide range of solvents, sturdy and autoclavable.<br />
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MF series "Magnetic Filter Holder" is widely used by lots of laboratory in water and microbiology filtration field. Last but not least, “Magnetic Filter Holders” makes filtration easy!
The TM5, the world’s first collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM5 can see, think and work unitedly and smartly like human.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM5 complies with the ISO 10218 human-robot safety requirement.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
TECO Intelligent service robots are nimble in constant delivery between customers. With multiple sets of sensors and adjustable moving speeds sand turning angles, it performs amazing and safe services. In addition, the LED panel displays the words of current state or icons with corresponding sound track, it let customers feel both ease and interesting at the same time.
It is designed to solve the catering industry's fierce rush. It includes employees' turnover caused by hard workplace, long recruitment cycle, and additional job training costs. It becomes good partner in workplace. Staffs can take more time to serve the customers more patient. Finally, it makes a differentiation between competitors, retains human resources, enhances customer friendliness, and increases operational efficiency and revenue at the same time.
TECO Intelligent service robot keeps combining high technology and A.I. and shows the ambition and determination of TECO Group for the catering map in the future.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
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Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
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Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
Energy-saving is a trend in the automation industry. The ERXL will not generate overflow when it is operating, which can greatly reduce air consumption to achieve the goal of saving energy of air pressure and improve energy efficiency.In the face of the current large-scale output condition, using this product can help reduce operating costs.
The energy-saving design of this product can completely replace the traditional precision pressure-regulating operation mode. The precision pressure-regulating system is controlled by a newly-designed normally-closed circuit to replace the traditional method of normally-opened overflow hole-discharging. This new technology can achieve complete no-overflow. In the meantime, it can maintain the high-precision output pressure in the product without damaging it, and reduce the burden on the air pressure source to achieve the effect of saving the energy of air pressure as well as improve the energy efficiency.
Energy-saving is a trend in the automation industry. The ERXL will not generate overflow when it is operating, which can greatly reduce air consumption to achieve the goal of saving energy of air pressure and improve energy efficiency.In the face of the current large-scale output condition, using this product can help reduce operating costs.
The energy-saving design of this product can completely replace the traditional precision pressure-regulating operation mode. The precision pressure-regulating system is controlled by a newly-designed normally-closed circuit to replace the traditional method of normally-opened overflow hole-discharging. This new technology can achieve complete no-overflow. In the meantime, it can maintain the high-precision output pressure in the product without damaging it, and reduce the burden on the air pressure source to achieve the effect of saving the energy of air pressure as well as improve the energy efficiency.
To keep up with industry automation trend, TECO has invented our own AGV (Automatic Guided Vehicle), and provide our customer with intelligent moving solution, which can help our customer save labor costs, and also maximize effectiveness. The application is widespread; it can be used in factories, logistics or even by consumers. TECO will customize our product to meet all needs in each situation. TECO AGV has its own innovative motion control system, and matches with sensor signal collected and processed system, which makes it move more rapidly and stable. Also, we have intelligent avoid/stop function by equipped with LiDAR and ultrasonic, which make sure safety requirements when moving. For now, we have actual solution for meal delivering, plates collecting and tour guiding. In the future planning, we will dedicate to improve our AGV capability, and figure out more fields to provide our solution.
To keep up with industry automation trend, TECO has invented our own AGV (Automatic Guided Vehicle), and provide our customer with intelligent moving solution, which can help our customer save labor costs, and also maximize effectiveness. The application is widespread; it can be used in factories, logistics or even by consumers. TECO will customize our product to meet all needs in each situation. TECO AGV has its own innovative motion control system, and matches with sensor signal collected and processed system, which makes it move more rapidly and stable. Also, we have intelligent avoid/stop function by equipped with LiDAR and ultrasonic, which make sure safety requirements when moving. For now, we have actual solution for meal delivering, plates collecting and tour guiding. In the future planning, we will dedicate to improve our AGV capability, and figure out more fields to provide our solution.
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