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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
Machines are equipped with a product visualization. This remote monitoring system can check the life of machines' parts, spindle servo axis and tool. This device can report potential problems in advance and solve them, reducing cost and preventing waste of operational time.
Our specially designed spindle accommodates up to two sets of mandrels at the front and back, which is perfect for processing long tubes or bars. The turret is designed to fit the rigid platform-type rail structure, providing the best balance between high cutting resistance and processing efficiency. The design of the body structure is complete and the interface is taken into account in advance. It can support the robot arm, the automatic power system as well as the power turret and lead to a more efficient treatment, bringing us win-win benefits.
TLCU-660 laser machine is a dual wavelength laser system, including UV and CO2 laser, useful in various laser processing. The design of TLCU-660 can be for 5G PCB’s requirement for large panels and special material laser processing. The laser processing can directly drill the copper foil without chemical processing, provide the green manufacturing for the PCB industry. HMI & TLM allows customers to monitor machine status and processing analysis for smart manufacturing factories.
Smart heavy-duty multi-axis composite cutting machine, LLS-M, for the target industry market (oil industry, aerospace industry, steel industry and rubber and rubber industry), achieved ALL Processes In One Machine to reduce the clamping and shortening process, with precision and life management The intelligent machine, constructing the machine information management platform and man-machine management interface, integrating the computer numerical controller, the smart set-top box and the cloud product life cycle database, providing relevant data and data through artificial intelligence calculation analysis and application, reaching the machine Accuracy and life and performance improvement, and applied to the virtual reality pre-sales service system, the use of the real-life expansion after-sales service system to build a smart mechanical value service chain.
Ball screw has been already applied in kinds of position and measurement machines at precise technology and precise machine industries. And the electric grippers have already become big roles in the process of precise machines.
The following are main demands for miniature ball screw for the electric gripper.
1. High accuracy: With 3D bridge design, XCKX0402 can get outstanding operation. With the special engineering materials, the circulation system can absorb the noise during the operation. With unique circulation design, it can get higher rigidity and better control on thermal deformation. With these characteristics, XCKX0402 can get stable performance and accuracy in rotating.
2. Longer travel distance and wider range: With XCKX0402, the electric gripper can reach better speed and distance in low RPM. Because of the unique modeling, It can reduce the space to increase the flexibility for machines.
Regarding the above demands, this is why XCKX0402 exists.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
The Seadragon XLR is a system of ROV which utilizes interchangeable, modular components residing on a single, intelligent network.
This topology provides an extremely flexible and customizable platform which can be easily adapted to target specific missions.It is this flexibility which sets the Mission Specialist ROV series apart from current technology in the Remotely Operated Vehicle industry.
SPECIFICATION
●Vison camera
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DEI-868i IoT Big data cold room control system, the only self-developed and manufactured Taiwan products with temp. and humidity control, door alarm, and with IoT and mobile device APP.
With the IoT as the main structure, Wi-Fi and internet connection, with the most advanced cloud technology, multiple sensors located, the controller can instantly understand the compressor operation condition, analyze the system's return value. Before the refrigerant system starts to have an abnormality, the user can be reminded via APP and the service company is notified,too.
Through the online APP management function, countless cold rooms can be connected in series, and the service company can understand the users cold room working condition at any time to provide passive services.
Through Wi-Fi connection mobile device APP, and then to the future Industrial 4.0 big data analysis, providing clients with an innovative service of instant monitoring, instant abnormal alarm and warning in advance.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
SVI series is positioned in high-cost-performance vibration sensor, which used remarkable performance and low-price to decrease the threshold of intelligent machine. At present, it is no vibration sensor can be used for all different industries, however measurable vibration is the important reference of processing precision and s stability, for satisfy requirements of market, the features of SVI series are as below:
1.High cost-performance: Compact design, affordable price and wide applications.
2.Innovation software functions: SVI supports EtherCAT and it is capable to expand flexibly, also provides unique and innovative software functions.
3.Accurate detection: SVI has remarkable detection ability, the measurable vibration of it is 830/3300Hz, which is competitive in market.
4.Combined with SMB(IFC series): Enable machine to be intelligent easily.
5.IP67 Level: Water, oil and dust prevention level is above the specifications of industrial standard.
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
In terms of the processing equipment or general assembly fixture equipment, the most commonly used traditional clamping cylinder type is a rotary clamp cylinder that synchronously moves downwardand then pressesduring a 90-degree rotation, and has a rotary down section and a down pressure section. In the two-stage operation, there is a large demand for the operation space, while the HGR Rotary Clamp Cylinderdirectly rotates 90° at the highest point during operation, and it directly performs the downward pressure stroke. Compared with the traditional rotary lower downward pressure cylinder that needs to move down synchronously in the rotation section, the product needs less space for rotating down, so it saves nearly 50% of space requirements.The rotating direction is divided into two directions: right turn (HGR) and left turn (HGL). Customers can select the device according to the actual clamping position.
3W series are special purpose power chucks with innovative ball lock design for gripping tapered casting parts, with self-centering function. 3W can grip the work piece in radial direction and then pull down simultaneously. Gripping on forging or casting part with taper up to 20°, Jaw equalizing: 5° Max. Anti-dust , seal proof and easy to maintain.<br />
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3W is a power chuck with self-centering function<br />
Grip the work piece in radial direction and then pull down simultaneously.<br />
Gripping on forging or casting part with taper up to 20°<br />
Jaw equalizing: 5°Max.<br />
Anti-dust and Seal proof for cutting fluid, easy to maintain.<br />
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The 3W power chuck offers an optional on/off feature which allows an easy change from centralizing to compensating (3W-C). 3W-C can offered centralizing and compensating function.
The innovalue of China Motor Corporation GreenTrans Mobile Robot Series are:<br />
1. We develop our own autonomous guiding system which has high positioning accuracy and can avoid obstacles in time.<br />
2. We develop our own fleet management system which is very easy to set up and to use.<br />
3. Unique design of putting camera beside the gripper of the cobot, minimizing the time of positioning and maximizing the efficiency.<br />
4. We use inductive charging, allowing our product to charge and operate simultaneously, makes the unmanned factory tangible.<br />
5. Complied to the SEMI S2 and clean room class 100 standards.<br />
6. Omni-direction drive type is available, enhancing efficiency, diminishing operating space, and optimizing the return of investment.<br />
CMC masters R&D, manufacturing and other technologies, allowing us to customize according to the needs of individual clients or industries, and to adjust specifications. All these abilities create the uniqueness of CMC GT Mobile Robot Series.
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
DW-360 Die-Cutting machine is a non-stop process to the LABELMEN, has won a number of patents—Sheeting and the cooling Designing. The DW-360 was innovatively developed and improved from the DW-320 and DW-330 . Our research and development team are carrying on develop innovative design and technology.
Main functions: Hot stamping (Across web, Along web, Foil saver, Foil register), Heated embossing, Die-cutting (Kiss die-cut, Perforation die-cut, Through die-cut), Embossing, Lamination, Hole punch.
Application Areas: Labels for various fields e.g. Everyday Chemicals, Food Packaging, Pharmaceutical, Electronics etc: PSA (Pressure Sensitive Label) as self adhesive label, IML (In Mold Label), Wrapping around label, Booklet label, Multiple layers label, Security label, Blank label etc. And membrane switch and panel, Screen Protective films, Blood tester, Magnetic stripe, Circuit board, RFID etc. And small carton box, Hang tag, Card, Ticket, Lid, Cone etc.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
Ashun dampers are used in the suspension of bridges and shock absorbers for earthquakes in houses. With the structural design, this newly developed dampers can automatically perform the function of filling in the equipment and remote monitoring when the silicon oil leaks slightly in the equipment to observe the leakage of the dampers and feedback of the earthquake and vibration, the information is transmitted to the far end, and the house structural technician can rely on it. Relevant information is used to determine whether the dampers need to be maintained and whether the vibration sustained by the dampers are reasonable, and conduct a preliminary study on the structural safety of the house.
Ashun has filed patent applications for new-type and new-type inventions simultaneously. The new-type patent applications has been approved and the patent number is 107204285.
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