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Machinery Industry
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Taiwan’s Machinery Industry – Current State and Development Potential
According to IEK Consulting, in 2018 Taiwan’s machinery industry had an export value of US$27.4 billion. The top three export markets – China, the United States and Japan – accounted for a combined output value of NT$1.18 trillion, an increase of about 7.3% and a continued record high. A number of factors, primarily the stabilization of global oil prices and exchange rates, a recovery of the major industrial economies of Europe at the end of 2016, as well as an industrial upgrade in China leading to an expansion in automation and demand for new equipment, have contributed to remarkable growth in the output values of two industries: high-tech equipment and metal-processing machine tools. While 2017 saw declines from 2016 in a few categories (namely, industrial machinery, other machinery, and metal molds), other secondary machinery industries in Taiwan, including high-tech equipment, metal-processing machine tools, mechanical transmission components, and fluid machinery, all showed increasing output values.
The Machine Tool Industry in Taiwan
Providing Global Equipment Users with the Best Solutions
Providing Global Equipment Users with the Best Solutions
Approximately 90% of Taiwan’s machine tool and component vendors can be found within a 60km radius in Greater Taichung. All aspects of the machine tool industry, from the manufacture of parts and components to the assembly of whole machine tools, takes place in close proximity here, making central Taiwan the world’s only industry cluster for machine tools and components. Because of the constant quality upgrades and price advantages this creates, Taiwanese components have become the DNA of machine tools in many countries around the world.
Upstream machine tool components include ball screws and linear slides. In particular, Taiwan has become the world’s second largest supplier of ball screws. Meanwhile, Hiwin Technologies Corp. and other companies adequately support Taiwan’s domestic market demand and mainly provide components such as spindles required in machine tool assembly.
Key Applications of Taiwan’s Smart Machinery Industry Cluster Industry Cluster
Taiwan’s Key Smart Machinery Industries with Global Influence
- ● A major global manufacturing base for semiconductor components
- ● The largest demand market for semiconductor equipment
- ● A major global manufacturing base for panel displays
- ● A major global producer of composite materials and frames for commercial machines
- ● A major base of jet engine case manufacturing
- ● The world’s 4th largest manufacturing country of luxury boats
New-generation smart machine tools incorporate machine tools, sensors, IoT, cloud platforms, big data, and data analysis. Each of these offers tremendous blue ocean business opportunities.
Global Machinery Industry Trends - Machine Tools Grow by Leaps and Bounds
According to an April 2018 report by Taiwan’s Department of Statistics, machine tools are the principal export of the global machinery industry. And according to research by Gardner Publications, global purchases of industrial machines have remained steady at US$80-90 billion in recent years. In 2018, global spending on machine tools was about US$91.9 billion, an increase of 4.8% compared to 2017 and the largest increase since 2011. With the steady growth of the global economy, the manufacturing industry is receiving an influx of orders, and with the rise of smart manufacturing and Industry 4.0, the global machine tool industry is flourishing once again.
Machinery Industry Video
Taiwan Excellence Recommends
A) Wisdom automation: The machine itself has an built-in automatic robot arm plus finished conveyor belt, which is matched with the machine's double spindle design. Not only can the machining of the A and B faces of the workpiece be completed, but also two different workpieces can be processed independently of each spindle to meet the various needs of the customer. If combined with an automatic feeder (vibration plate), it will be upgraded to an automated production line with 24 hours of unmanned machining to achieve the maximum production capacity with the lowest space and minimum investment.
?(B) Double spindle: The machine adopts the same specification dual-spindle design. The difference between the previous and the main spindle is that the sub-spindle specifications of the general machine are smaller than the positive spindle. Therefore, the parts can only be processed in a refined manner when machining. Shows machine efficiency.
This is an revolutionary innovation that highly SAVEs energy and PROTECTs environment. It suits any kind of fabric. The machine is a result of more than 18 years research and development.
1.First and only one in the world. Many famous international brand assigned their OEM factories to use this machine.
2.Extreme Low Uni- Liquor Ratio : 1:2.5~3.5. Saving energy, reducing carbon, achieves green economy.
3.Improve enterprise image.
4.Reduce producing cost more than 65~75%, a 300kg machine can save the producing cost at least USD 125,000 for the Cotton with spandex knitted fabrics.
5.Saves water, steam, energy, chemical consumes and effluent by more than 65~75% and minimize carbon emissions 200,000 kg for a 300kg machine/year than traditional dyeing machines.
6.Shorten dyeing time
7.Automatic control system : help achieving industry 4.0.
8.Improve working place environment
9.Widen applications range than traditional dyeing machine
10.Open new areas of academic / industry research.
Excellent drive with powerful control ability, which is fifth generation of TECO control algorithm, including induction motor and high performance permanent magnet motor.
By mobile APP to remote monitoring, reporting, control and alarm operation of the inverter's operating conditions.
Higher reliability and environment immunity with coated PCB.
With feedback card, by closed loop control, provide better moor performance
The complete motor control solution, with powers for a wide range of applications, just like crane, elevator, press, lathes, extruder, injection molding machine and wire drewing machine
Auto carrier frequency change to limit inverter over temperature.
RJ45 interface for PC and copy module.
Built-in Two PID feedback control.
Earthing terminals built-in into heat sink to effective provide grounding protection.
Support high-speed communication card for Profibus DP/ EtherCAT/ CANopen.
ST2, Make Lean Management Comes True!
ST2 combines step-tool grinder, grinding wheel dresser, grinding machine, and automatic inspection machine into one station.
1) 6-set trays with automatic robot loader.
2) Automatic online visual measurement.
3) Travelling steady U Axis to ensure rigid support for long tools.
4) Automatic grinding wheel measurement.
5) 20-station automatic grinding wheels changers.
6) Touch panel with user-friendly interface and software.
7) Automatic grinding wheel dresser.
8) Online automatic tolerance compensation system.
ALIGN DEMETER E1 is advanced model for farming with electric motor power, lessen noise and reach standard of zero exhaust. 15kgs load capacity is higher 36% than Engine Agricultural Helicopter to lessen times of takeoff and landing, and speed up spraying. It can be used for many applications like sonic deworming, wireless charge and interconnection.
It's two-blade heli with better weight load, flying time and wind-resistance, strong airflow down to spray evenly direct to the plant root prevent pollution in the air, spraying is 60 times faster than manpower.
It integrates AP2 auto flight, ground station, spraying system, 4KDV. For different terrain and height of plant, system can keep flight height and show image in real-time. Built in sensor to detect spray amount and power, auto return system is activated when it needs to be replenished, then restart the task. It's easy to plan spray task by ground station and user can review the history anytime, no needs to reset spraying task.
Generation High-Efficient Knife Shank Upsetter Machine uses to the top aseptic dining utensils & high-class cooking knife, in accordance with automation, customized & features:
1.1 Quality:
Adopt high-efficient save power with high appearance quality forging, ex: apply for the top aseptic dining utensils & high-class cooking knife.
1.2 Customized:
Customized design is for module electrode design; increase production capacity, competitiveness & 40% productivity.
2. Human Factors Engineering:
2.1 Work-efficient: no standby time, easy material loading, with automation, high production.
2.2 Visual Interface Design: digital work interface and Ergonomics; lower fatigue & raise production.
3. Expert Engineering & Function:
3.1 Save 34% power and multi-function.
3.2 Wiring design is dust-proof, reliable & in accordance with CE certification.
3.3 Can work with robot to achieve no-human production.
4. Green design: 75% iron & 20% copper in body; recyclable and meets EU RoHS.
External Dimension：
Though the current AGV is smaller, it can still operate efficiently, optimize the production rate, reduce the total cost, boost up company’s overall economy under ill conditions.(volume:570x416x200mm)
Way to Freight：
SYR-100 focuses on customizable loading system. Thus, it has shorter heights to reach convenience of custom-addition of material racks.
Navigation：
Using flexible magnetic bars only requires to imbed magnetic bars & RFID on the ground. AGV would read information from magnetic bars and follow instructions of RFID. It can not only avoid misleading problems of colored tape, but also much cheaper.
Steering Control：
We use rear-engine & differential for better control of AGV.
maximum loading：100kgw.
Obstacle Avoidance：
Ultrasound wave as main way to avoid obstacle, bumper strips as auxiliary system
CX-180 Dragonfly Tethered Unmanned Helicopter System provides hovering unmanned helicopter with unlimited flying time with a cable connected with the power generator at the ground. These solutions make new possibilities available for a wide range of applications such as aerial surveillance, telecommunications, traffic monitoring, demanding
industrial inspections and air quality monitoring, etc.
FEATURE
●Described as cell towers in the sky, the Dragonfly can flies up to 300 feet above ground and covers up to 50 square miles with cellular services.
●Unlimited and reliable flight time for mapping, surveillance and inspection
●High efficiency coaxial pitch control structure design
●Rainproof Body design
PAYLOAD CABAILITY AND CABLE SPECIFICATION
●100 METER(328’) ALTITUDE PAYLOAD—10KG(22LB)
● 120M SPECIAL HIGH TENSION CABLE SYSTEM
●DIMENSION: L1409mm x W540mm x H926mm
L55.5 x W21.3 x H36.5
●ROTOR DIAMETER : 1820mm(72)
●POWER GENERATOR ON THE GROUND :
INNGRIT's Zero-point Clamping System with exclusive patented floating mechanism is different from general mechanical principles. When the slider is pulled down tightly, the instantaneous floating mechanism will lock the slider upwards, so that the compensation center point can reach the positioning accuracy of 0.005 mm. It can automatically compensate the loss caused by the use of the module. The module's single pull-down force can be as strong as 2 ton, making it the strongest lateral force. Through the standardization of quick mold change, the speed of operations has become a natural thing to achieve the time-saving and high-efficiency Industry 4.0 standard.
Designed not only to take into account the functionality, but also study and refine each profile and curve. In addition, our R&D team spent several months to find the alloy materials that have been optimized for wear resistance, high strength, and high hardness in order to withstand the challenges of daily operations on the production line. It will ensure that your Zero-point Clamping System can create value for you process all the time.
Environment variable formula is how MCM can become the first brand of the core technology of metal processing industry.
Passed ROHS certification, adhere to the REACH (SVHC) regulations designed to conform with maximized benefit, quality is guaranteed.
MCM Technical services team deals directly through the 3C communication software and R&D laboratory synchronous operation, base on correct information, the problem can be solved rapidly and correctly.Product development and product service process is more important than the manufacturing process.
MCM has respectively established business units in Taipei, Taichung, and Kaohsiung. Overseas, MCM has set up subsidiaries in central and south part of mainland China for the production sales, and construction of layered operating system.Seeking the biggest business opportunities with strategic alliance, with the Asian wide path set sales and service points of joint procurement and overseas marketing. To expand sales positions to global scale.
This product uses mirror-polished special ceramic material for the Z-axis set point station probe, with small surface coefficient of friction, corrosion resistance and rust-resistant characteristics. Through the mechanical structural analysis, the measured contact force and the maximum force to achieve the action set by the miniature tool machining reference point are calculated, supplemented by the improved inner spring structure, the optimization of the reset device design, and the embedded header collision avoidance design and inlay precision technology. With precision technology, it can measure 0.1mm to 0.3mm micro-tools, measuring the stringent requirements of 0.1mm drill dial full scale (without breaking the drill's success rate> 95%).The vertical contact force of the drill can reach 1.5kgw, and the stress at the contact point can reach 1.9×109 kgw/m2. (According to the diameter of the drill tip 0.01mm, it can withstand contact stress 1.5kgw/[3.14×(5×10-6)2m2] = 1.9×109 kgw/m2).
FE’s production of the DSDB is first in Taiwan and we could use it to promote the transformer life and decrease operator’s dangerous, so we can use it to enhance the transformer reliability.
At present there are many different types of the transformer in Taiwan, but most of all the transformer wasn’t use it because it is very expensively, so this is why we develop the DSDB.
Because of the DSDB was produced in Taiwan, so we can offer a good customer service more than abroad one.
FE’s DSDB is according to the customer requirement and we really believe it will fit in (the customer requirement).
The TM12, the world’s intelligent collaborative robot featuring built-in visual recognition from Techman Robot perfectly integrates hands, eyes and brains into one system, which impressively improve the easiness of using industrial robots and remarkably reduce the cost and deployment time.
Smart: With our powerful built-in vision system, TM12 can see, think and work unitedly and smartly like human. Combing the smart vision system and hand-guiding functions, everyone even those without robotic programing experience, can achieve a visual pick & place task within 5 minutes.
Simple: Users can use hand-guiding function to teach robot every pose and point in the task. All-graphic flow chart based HMI allows people to use robots as simple as smart phones.
Safe: TM12 complies with the ISO 10218 human-robot safety requirement and the robots can operate without safety fences in co-operation with machine operatives.
“The biggest challenge the shoe industry has is how do you create a robot that puts the lace into the shoe...<br />
That’s a complete manual process today. There is no technology for that.” said Kasper Rorsted, CEO of Adidas, when interviewed by Financial Times in April 2017. <br />
<br />
Unbeknownst to Mr. Rorsted, the world’s first automated lacing machine has been developed and patented recently. Using 3D stereo vision to guide robot lacing through eyelets imprecisely punched by labors, Auto Lacer is capable of lacing at speed approaching that of factory worker. The algorithm also detects deviations in how shoes are placed onto the machine and adjust robot’s lacing path accordingly. <br />
<br />
Several major shoe brands, both sports and casual shoes, are evaluating Smart Lacer as part of their efforts to automate shoe production processes. The machine also demonstrates that by deploying advanced vision technologies robots can carry out tasks previously considered only possible by humans.
(4S) Safe /Save Energy /Simple / Smart<br />
Providing a safe almost no leakage of fume hood to protect the user's security by air curtain way, and to achieve effective energy savings. <br />
<br />
Safety After experimental tests<br />
(1) EN-14175-3:2003 static test by SGS leak rate test, the results of N.D. (not detected).<br />
(2) ASHRAE 110-1995 testing required value 0.05 ppm (AM), by SGS leak rate test,the results of N.D.(not detected)<br />
(3) Compliance with NERC(Natural Environment Research Council) as defined Excellent Classification level.<br />
＊ (Minimum limit of 4 PPB)<br />
<br />
Save Energy<br />
After experiments confirmed that, compared with conventional hood can save nearly 30%~80% exhaust volume, but also saves the indoor air-conditioning and duct system the huge costs. <br />
Simple Easy operation interface for safe and energy efficient performance Smart<br />
Option function<br />
(1) HMI (Human Machine Interface)<br />
(2) Auto Window<br />
(3) Fire extinguishing device
(4S) Safe /Save Energy /Simple / Smart<br />
Providing a safe almost no leakage of fume hood to protect the user's security by air curtain way, and to achieve effective energy savings. <br />
<br />
Safety After experimental tests<br />
(1) EN-14175-3:2003 static test by SGS leak rate test, the results of N.D. (not detected).<br />
(2) ASHRAE 110-1995 testing required value 0.05 ppm (AM), by SGS leak rate test,the results of N.D.(not detected)<br />
(3) Compliance with NERC(Natural Environment Research Council) as defined Excellent Classification level.<br />
＊ (Minimum limit of 4 PPB)<br />
<br />
Save Energy<br />
After experiments confirmed that, compared with conventional hood can save nearly 30%~80% exhaust volume, but also saves the indoor air-conditioning and duct system the huge costs. <br />
Simple Easy operation interface for safe and energy efficient performance Smart<br />
Option function<br />
(1) HMI (Human Machine Interface)<br />
(2) Auto Window<br />
(3) Fire extinguishing device
1) High efficiency permanent motor,IE4 (super premium efficiency), suitable for wide speed operating range.
2) High efficiency and low loss, meet customer requirement and lengthen EV travel distance.
3) Special compact structure and motor volume (Frame 200), suitable for vehicle applications.
4) Optimization water aqueduct design, excellent cooling capacity.
5) FEA method for structure optimization, high safety factor and good reliability.
6) IP65 protection design, suitable for special environment.
7) maximum power 200kW, high transient output.
8) Flexible to collocate with customer driver systems.
9) High quality aluminum structure, light weight.
10) Label bar code in the box outside, convenient the transportation and warehouse management systems, information technology and humanity.
11) Product process and material meet RoHS, REACH the EU environmental directives. The production plant was ISO 9001, ISO 14001, OHSAS 18001, TOSHMS certification; product complies with CE safety norms.
1) High efficiency permanent motor,IE4 (super premium efficiency), suitable for wide speed operating range.
2) High efficiency and low loss, meet customer requirement and lengthen EV travel distance.
3) Special compact structure and motor volume (Frame 200), suitable for vehicle applications.
4) Optimization water aqueduct design, excellent cooling capacity.
5) FEA method for structure optimization, high safety factor and good reliability.
6) IP65 protection design, suitable for special environment.
7) maximum power 200kW, high transient output.
8) Flexible to collocate with customer driver systems.
9) High quality aluminum structure, light weight.
10) Label bar code in the box outside, convenient the transportation and warehouse management systems, information technology and humanity.
11) Product process and material meet RoHS, REACH the EU environmental directives. The production plant was ISO 9001, ISO 14001, OHSAS 18001, TOSHMS certification; product complies with CE safety norms.
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2020-08-21 - 2020-08-21
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